2013年10月9日星期三

The current theory is the main factor to slip line because there is stress on the substrate sheet and the substrate crystal growth defects

The current theory is the main factor to slip line because there is stress on the substrate sheet and the substrate crystal growth defects. Classified according to the cause of stress for the mechanical and thermal stresses, and the stress on the substrate sheet is  synthetic diamond  in the ingot diameter roll mill and the wafer chamfering step. Therefore, to reduce the stresses generated during chamfering and how to Abrasive grinding wheel of stress on the epitaxial wafer is essential. The mechanical properties of silicon at room temperature, the silicon is a brittle non-malleable material, but at temperatures above 700-800 ℃, the silicon and has a clear thermoplastic, under the stress will show plastic deformation. Tensile stress greater than silicon shear stress, so the process is prone to the fragmentation.

Some types of components need epitaxial substrate epitaxial film thickness of the epitaxial layer also will continue to increase

As the semiconductor industry, IC scale has been expanded, the quality of the substrate sheet manufacturers are increasingly high  Diamond blade . Requires not only high-quality  cutting tools  polished surface with crystals, while some types of components need epitaxial substrate epitaxial film thickness of the epitaxial layer also will continue to increase. In previous years the thickness of the epitaxial layer epitaxial  abrasive wheels  is about 30, is now mainstream epitaxial thickness increased to between 50-60. Increasing the thickness of the epitaxial layer epitaxy, epi chance of defects increases. In order to solve the slip lines produced after epitaxial defects, all manufacturers put a lot of research.

Chamfering wafer processing step marks the level of technology

Wafer chamfering, also known as a full circle of silicon , silicon is an essential step of the normalized form . In a sense, it has chamfered wafer processing step marks the level of technology . The purpose of the chamfer is to reduce silicon  synthetic diamond , to prevent cracking of silicon , to improve the yield , when the epitaxial silicon to prevent curling and slip lines , to improve the quality of  Diamond blade  important role .  Abrasive grinding wheel  main silicon materials in foreign companies have also adopted the relevant units . Previously used in China and silicon wafer chamfering machine chamfering wheel lines imported from Japan , the manufacturing technology are " patent ." Now , wafer chamfering machine and grinding wheel China has succeeded in the trial and has been used in production . Chamfer with a diamond wheel only wafer manufacturing and use , to talk about some understanding and experience . Wheel base design and main parameters plated metal bonded diamond abrasive each species , have their own type of matrix design , wafer chamfering with a diamond grinding wheel is no exception. Silicon wafer with a diamond grinding wheel , silicon qualified edges must be rounded end face without chipping, to achieve this purpose , the wheel base body structure is a key factor.

Chamfer grinding wheel grooves on the quality of life as well as the impact has to be formed on the wafer edge profile requirements

Grinding wheel is a major material wafer processing, is currently in the purchase of grinding wheel, grinding wheel manufacturers generally require customers to provide their own wheel design drawings, and wheel design and wafer chamfer outline the pros and cons of great  cubic boron nitride . A better design not only improves the grinding wheel of life, but also to ensure the stability of product quality.  grinding wheel  wheel grooves on the impact of the general quality of life of our customers have been placing orders for wafer edge profile provides a good requirements, such as SEMI standard or profile half-width of the chamfer 11 °, or require a  abrasive wheels  profile widths, etc. . Therefore, the shape of the grinding wheel groove designed according to customer requirements, so that the chamfered wafer after processing to meet customer requirements. According to the author of these years of work experience, first in customer satisfaction guaranteed under the premise of the specific parameters for the design of the grinding wheel groove following three ideas: coarse grinding down groove bottom radius than the fine groove bottom circle down large number of specific arc radius, according to the amount of sperm removal down to develop.

Without the magnetic properties of granite, is widely used in production of precision measuring tools and instruments and the base platform

With the precision and ultra- precision processing technology, with high hardness, high wear resistance , low thermal expansion coefficient , are not electrically conductive , non- magnetic properties of granite, is widely used in production of  abrasive grinding  and instrument platform and the base , ultra- precision machine tool bed and rails , spindle, spindle box and workbench. The traditional processing methods granite widespread low processing efficiency and quality problems . Belt grinding is developed in the sixties and advanced machining methods. It has a high processing efficiency , " cold " grinding , grinding speed and stability,  abrasive wheels  , grinding and low cost , in the machinery manufacturing plays an increasingly important role , is now widely used in ordinary metals , difficult to machine metals plane , inside and outside the circle , the processing of complex shaped surfaces . Abroad in granite, marble, ceramic , glass and other  abrasive grinding  materials aspects of belt grinding process carried out some exploratory research . In this paper, abrasive belt grinding technology in the hard stone processing applications were reviewed . Belt grinding characteristics compared with the ordinary grinding wheel , abrasive belt grinding has the following salient features.

Grinding is a very important machining a class method, and is ultra-precision machining and finishing basic and preferred processing method

Manufacturing in the production process , not only to consume large amounts of limited resources , while also pollute the environment . Faced with the need for sustainable development of human society , the implementation of green manufacturing  Polycrystalline diamond  . Grinding is a very important machining a class method , and is ultra- precision machining and finishing basic and preferred processing method, widely used in industry . While also grinding machining the greatest impact on the environment and resources as a process . Own manufacturing abrasive article , the abrasive in the processing of the consumption of energy caused by  Synthetic diamond  consumption , as well as the extensive use of the grinding process and the resulting powder and fluid noise are all produced resources and the environment Yan Tong effects . China is the world abrasives production and  abrasive wheels , thus establishing grinding green degree evaluation system to improve grinding green degree is significant. In this paper, based on the literature review , analysis of the grinding process of the green requirements, a comprehensive study of the grinding process of the green characteristics and its influencing factors , to establish a grinding green degree evaluation index system and summarized for the Environment, energy and resources.

By wheel size and the change in processing stone finish, causes wear of the grinding wheel

Based on the experimental study, by wheel size and the change in processing stone finish, causes wear of the grinding wheel, the factors that affect the gloss level, in order to  synthetic diamond  the grinding of granite. Using two different size but the same size and shape of shaped resin wheels, two different hardness granite  cubic boron nitride  in a  Diamond blade , by measuring changes in the size and stone wheel gloss, of the grinding wheel wear and gloss effect factors, has been in the granite grinding wheel radius compensation process values ​​to improve the efficiency and accuracy of the grinding stone, stone processing equipment to promote the CNC industry applications.